Application Scenarios

Solve the complex and precise visual control of high-end equipment and intelligent visual inspection of industrial scenes

FPC Encapsulation and Underfill Solutions


In the FPC industry, there will be small angles and position deviations in the component patch, and it is necessary to identify and correct the dispensing position and weighing line dispensing. Easy Vision Zhitong is developing the core function model of 'flying camera + dynamic double valve'. With the support of the team, the best single-machine efficiency in the FPC industry was achieved, the total time was reduced from 220 seconds to 90 seconds, and the efficiency was increased by 144.4%.

FPC Encapsulation and Underfill Solutions

Features and Benefits


Self-developed core functional modules
Self-developed core functional modules

Self-developed core functional module: flight photography + dynamic dual-valve synchronous dispensing.

Determine target position and angle at high speed
Determine target position and angle at high speed

The self-developed light source controller is used to accurately trigger the strobe light source and the camera to trigger the photo, so that the target position and angle can be determined at high speed while taking pictures in motion. fly.

The auxiliary valve sets an independent coordinate system based on the main
The auxiliary valve sets an independent coordinate system based on the main

The auxiliary valve sets an independent coordinate system based on the main and sets the X2Y2 axis separately. Through calibration, the standard deviation between the two valves is calculated. Synchronized production.

Customer appeal


Customer appeal

1. Production orders have surged, and there is an urgent need to expand production capacity.

2. The dust-free workshop space is limited, which can achieve higher production capacity without increasing the number of additional dispensing equipment.

Customer pain points

1. It is necessary to identify the component body, accurately locate each dispensing position, and take a long time to take pictures.

2. The position of the components has an angle change, and the dual valves need to be dynamically synchronized.

3. It is necessary to ensure that the amount of glue in the double valve is consistent.

Solution


flight photo

In-flight photography is 1/5 of the normal photography time, which can greatly shorten the time for the camera to take pictures.

Dynamic synchronized dual-valve

Dynamic dual valve synchronization,The speed of double-valve synchronous dispensing is about twice the speed of single-valve dispensing, which solves the problem of synchronous dispensing of materials with angular deviation, and the single-machine efficiency is greatly improved.

Precise glue volume distribution

Precise distribution of glue quantity solves the problem of glue quantity deviation of double valves.