Application Scenarios

Solve the complex and precise visual control of high-end equipment and intelligent visual inspection of industrial scenes

The overall solution of new energy power battery intelligent manufacturing system


Under the background of the rapid growth of new energy vehicles and the state's supportive policies for the development of the power battery industry, domestic power battery companies have grown rapidly. Under the strong driving force of the big environment, relying on the accumulation of talents and technologies in the traditional intelligent equipment industry, the company will vigorously deploy the new energy industry in 2020. Various resources in the manufacturing field have formed a complete set of intelligent manufacturing system solutions for new energy power batteries with Yishi Zhitong.

The overall solution of new energy power battery intelligent manufacturing system

Features and Benefits


Core technology is mature
Core technology is mature

The company pays attention to the accumulation of core technologies and the cultivation of talents. Core technologies such as vision-guided motion control, visual defect detection, and robot flexible grippers are completely independently developed and designed, and have been successfully implemented in projects.

Short project implementation cycle
Short project implementation cycle

Through the experience accumulated from the implementation of multiple project plans, the company has formed a complete R&D and production system, as well as mature supplier support, so that the project can receive rapid response and greatly shorten the project cycle.

Strong compatibility and good versatility
Strong compatibility and good versatility

This solution is suitable for different types of power batteries (square, cylindrical, etc.), which can be tried out, and the product form can be fully satisfied to the greatest extent possible.

Customer appeal


Customer appeal

1. The project is quickly implemented, and the entire line can be successfully put into full-load production within 3 to 4 months.

2. The robot hand grasping must have flexible characteristics, and can achieve multi-target, independent pick and place, independent detection and other functions according to the production line scheduling situation.

3. Each transplanting scene must meet the safety requirements such as power battery fire protection, and each key station (such as the transfer station) needs to have a reliable detection mechanism to ensure the product is in place.

4. The entire production line should be controlled and dispatched with the main logistics line of the whole plant. Various interruptions and abnormal mechanisms should be handled scientifically and efficiently.

Customer appeal
Customer pain points

1. The project implementation period is short, the on-site debugging time is short, and the required success rate is high.

2. The stability requirements of the entire project are extremely high, and the docking with the main logistics line of the whole plant must be stable.

3. The design of the robot hand must take into account flexibility and stability, and must ensure the reliability of long-term work.

4. Various sensor detection settings should be scientific and stable.

Customer pain points

Solution


Project implementation experience and ability

The special project team is composed of machinery, control, production and after-sales teams with the same project implementation experience, especially the after-sales team has the ability to undertake more than 3 projects at the same time.

Adopt Siemens 1500 series

Using Siemens 1500 series PLC, the control system control program is written by a senior electronic control engineer with the same project implementation experience to ensure the reliability of the software and hardware.

The most mature design

Senior structural design engineers adopt the most mature design solutions in the industry and fully refer to the implementation experience of first-tier manufacturers such as CATL and BYD to design the flexible gripper and the mechanical structure of the entire line to ensure the feasibility and stability of the solution.